What is the injection molding process?
[2023-09-23]

What is the injection molding process? 


 Injection molding process refers to the process of making semi-finished parts of a certain shape by pressing, injecting, cooling, disconnecting and other operations of molten raw materials. The injection molding process of plastic parts mainly includes six stages: mold closing -- filling -- (gas-assisted, water-assisted) pressure holding -- cooling -- mold opening -- mold release. 

1. Closing the mold, that is, closing the mold Step 2 Fill Filling is the first step in the entire injection cycle, and the time is calculated from the beginning of the injection mold closure to the filling of the mold cavity to about 95%. The shorter the filling time, the higher the molding efficiency; However, in actual production, the molding time (or injection molding speed) is subject to many conditions. 3.. Pressure maintaining The role of the pressure holding stage is to continuously apply pressure, compacts the melt, and increases the density of the plastic (densification) to compensate for the shrinkage behavior of the plastic. In the higher pressure area, the plastic is more dense and the density is higher; In the area of low pressure, the plastic is relatively loose and the density is low, so the pressure is the main factor affecting the pressure holding process. Step 4: Cool Molded plastic products can only be cooled and solidified to a certain rigidity, and plastic products can be prevented from deformation due to external force after demoulding. Since the cooling time accounts for about 70% to 80% of the entire molding cycle, a well-designed cooling system can significantly shorten the molding time, improve injection molding productivity, and reduce costs. 5. Open the mold and open the mold 6. Release the mold Improper demoulding method may lead to uneven force of the product during demoulding, resulting in product deformation and other defects during ejection. When designing the mold, the appropriate demoulding method should be selected according to the structural characteristics of the product to ensure product quality.  

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